What is the Crisis Experience Dojo?

Protecting employees from disasters and accidents is an important responsibility of companies. Employee safety supports the stable supply of products and leads to customer trust. We also create peace of mind for our employees and their families, and contribute to the creation of a healthy and safe society.

Based on this belief, one of the Group's company-wide goals is to achieve "zero accidents" that result in lost work time or more. To achieve this goal, Toyohashi Plant established the "Danger Experience Dojo" in 2013, where employees can experience simulated dangers. Using equipment that is actually used in the workplace, we conduct training to reaffirm the dangers of unsafe behavior and unsafe conditions by simulating accidents that have the potential to lead to serious injury.

The Danger Experience Dojo will continue to implement programs that will lead to on-site safety management and evolve employee safety and health management.
At the Danger Experience Dojo, we extract hazards to be experienced from past accident examples and create a "danger experience menu." In particular, getting caught in something is a top priority experience item due to the high frequency of occurrence. We use materials from various parts of the plant as much as possible to create the simulation machines for simulating hazards, and we ourselves create machines that are suited to the work on site.
Currently, it is possible to experience 24 types of dangers in real life and 12 types of dangers in virtual reality (VR). By experiencing the dangers that lurk in the workplace with your own body, you can gain awareness that will change your awareness of safety.

Furthermore, we are making effective use of it in a variety of ways, such as incorporating hazard simulation and VR into the curriculum for local high school students and internship training, and conducting training using actual simulation machines for educating people on equipment structure.

[Number of participants in 2024]

Crisis experience: 551 people VR: 245 people

Danger simulation menu

Feel the danger hidden in the work with your body. Awareness is born that changes the awareness of safety.

 

1. Experiencing the danger of being caught or pinched

・Experience being caught in a roll
 

・Experience getting caught in a sprocket
 

・Experience being caught in a V-belt

 

・Experience hanging from a safety belt
 

・Stepladder fall experience

Experiencing the danger of being caught or pinched
expansion
Experiencing the danger of being caught or pinched

2. Experiencing the dangers of working at height

・Experience working in high places (walking in high places)
 

・Experience sliding on a long ladder

・Experience hanging from a safety belt
 

・Stepladder fall experience

Long ladder sliding experience
expansion
Long ladder sliding experience

3. Slinging danger experience

・Experience being caught in a sling
 

・Experience of cargo collapsing

・Experience hanging one sling

4. Experience swinging down a sledgehammer

・Training to hit the target accurately
 

・Training to strike a blow spanner

・Big Hammer Strike Training

Experience swinging down a sledgehammer
expansion
Experience swinging down a sledgehammer

5. Experiencing danger at the foot of the crowbar

・Roller scaffold experience
 

・Experience section steel scaffolding
 

・Experience diagonal scaffolding

・Experience H-section steel scaffolding
 

・Experience step scaffolding

Experiencing danger at the foot of the crowbar
expansion
Experiencing danger at the foot of the crowbar

6. Forklift danger experience
 

7. Experience the danger of slipping underfoot
 

8. Feeling like you missed a step on the stairs

 

 

 

Experience stepping off the stairs
expansion
Experience stepping off the stairs

9. Electric shock hazard experience

・Electrical overcurrent experience

・Electrical leakage experience

10. Experience being caught in a drill press
 

11. Experiencing the danger of swinging a grinder
 

12. Welding fume suction danger experience
 

13. Organic solvent explosion danger experience
 

14. Cut sample danger experience
 

15. Pointing and calling learning experience

Welding fume suction danger experience
expansion
Welding fume suction danger experience
Pointing and calling learning experience
expansion
Pointing and calling learning experience